By D. Dornfeld, S. Min (auth.), Jan C. Aurich, David Dornfeld (eds.)

ISBN-10: 3642005675

ISBN-13: 9783642005671

ISBN-10: 3642005683

ISBN-13: 9783642005688

In many machining operations burrs can't be kept away from. they could impact the performance and the secure dealing with of the workpiece within the next processing, and feature to be got rid of through a unique deburring procedure. Toleration of burrs, which aren't a part of useful edges, depends upon their respective form and measurement. excessive inspection attempt is critical to assure the workpiece caliber. for that reason, the study effects on burrs, with a spotlight on burr research and regulate in addition to on cleanability and burr removing in keeping with the shows held on the convention are beneficial for researchers and engineers in production improvement.

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Additional info for Burrs - Analysis, Control and Removal: Proceedings of the CIRP International Conference on Burrs, 2nd-3rd April, 2009, University of Kaiserslautern, Germany

Sample text

At the border of the cap in the range of the transition between workpiece and cap the cap is pressed upward in a plastic deformation procedure, and separated by the peripheral cut from the workpiece. 5. The remaining burr is transformed now completely by the pheripheral cutting edges into the final burr. 2 1 mm 3 4 5 cap 1 mm Fig. 033 mm, up milling, no MQL) Burr and Cap Formation by Orbital Drilling of Aluminum 41 1 mm Fig. 033 mm, down milling, no MQL) Figure 25 pictures the cap formation with tool 4 in down milling.

2 Experimental Setup The test equipments used to perform the tests in this analysis are three different circular blade saws in their original environment at the case company. 7 Sawing of Aluminum Profiles The case company has many sawing processes but they can mainly be categorized into: • Sawing of aluminum profiles after extrusion • Sawing of aluminum profiles before assembly • Fine sawing In the sawing of aluminum profiles after extrusion, the saw cuts 40 m long profiles after the extrusion process into more suitable lengths for further downstream processes.

Too high cutting speed may lead to overheating Table 1 Typical process parameters for circular blade sawing of thinwalled (< 8 mm) aluminum profiles K. Martinsen ( ), G. O. com Cutting speed Rake angle [y] Clearance angle [α] Feed rate per. C. Aurich, D. 06 21 22 and thereby affinity of material to the saw teeth. Too low cutting speed in the other end often requires increased feed rate in order to keep up the productivity with increased burr formations, rougher surfaces and deformation of the work piece as side effects.

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Burrs - Analysis, Control and Removal: Proceedings of the CIRP International Conference on Burrs, 2nd-3rd April, 2009, University of Kaiserslautern, Germany by D. Dornfeld, S. Min (auth.), Jan C. Aurich, David Dornfeld (eds.)

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